EDM technology and expertise allows to form more intricate contours out of difficult to machine metals, such as titanium and super alloy materials. we have the ability to handle both low volume and high volume production needs, and our precision wire EDM services have successfully assisted industries such as automotive, aerospace and medical.
Wire cutting EDM machine uses a metallic electrode to cut a programmed contour in a workpiece. Extrusion dies and blanking punches are very often machined by wire cutting. In the machining area, each discharge creates a crater in the workpiece by tool self wearing . The wire can be inclined, thus making it possible to make parts with taper or with different profiles at the top and bottom. The wire is usually made of brass or stratified copper.
With advanced, ultra-precision wire EDM operations, we provide full five axis cutting capabilities and micro hole machining down to microns. We can even cut up to ten inches thick., wire EDM services can uphold an ultra tight tolerance down to (+/-) 0.0001 of an inch and comes equipped with a large work envelope.
In the case of die-sinking EDM, the required shape is formed in the workpiece with a three-dimensional electrode. By superimposed movements in the main axes X, Y, Z, C, varied shapes, indentations and cavities are created, such as cannot be achieved by any other machining system.
In the case of wire-cut EDM, the metal is cut with a special metal wire electrode. The wire travels along a pre-programmed path. By differing movements of the upper and lower wire guides, angled or conical surfaces can be produced to the highest accuracy and with the finest surface finish.
EDM drilling is a form of Die-sinking using rotating electrode.
- Industry level applications include Extrusion Dies, Fixtures, Form Tools, Injection Mold Components.
- Accuracy of up to one-thousandth of a millimeter with no mechanical action.
- Component level applications include Machine components, Engine components, Turbine components, Hydraulic components, Turbo machinery components, Shafts Forgings, Jewellery, Valves, Pins